ABB IRB 4400/45 Robot IRC5 Control Fronius Magic Wave 4000 Tig Welder Water Cooled

2010 Wayne Trail Robotic TIG Welding Cell, a high-precision automated welding system featuring ABB IRB 4400/45 robot with 6 axes, 45 kg payload, and 1.96 m reach. Integrated with dual ABB IRBP 750L headstock/tailstock positioners offering 28-inch swing diameter, 1650 lbs capacity per side, and 124-inch distance between centers. Equipped with Fronius MagicWave 4000 AC/DC power supply (3-400A TIG range), New Water-Cooled TTW4500 Torch (450A DC/320A AC at 60% duty), KD7000 Wire Feeder for 0.035" Stainless Wire, FK 4000 Cooler, Precitec Weld Monitor and Seam Tracker with Camera/Torch Height Control, Donaldson Torit T2000 Fume Extractor, and Internal Camera System for Monitoring.

Ideal for Aerospace, Automotive, and Precision Fabrication Applications, this robotic TIG welder excels in welding Stainless Steel, Aluminum, and Exotic Alloys, ensuring consistent, High-Quality Welds with minimal distortion.

Benefits include enhanced productivity via Automation, Reduced Labor Costs, Superior Weld Accuracy (±0.07 mm repeatability), Contamination-Free Sealed Enclosure with 4 Rollup Doors (10'-6" W x 11' H openings for crane access), Safety Interlocks, and efficient Fume Extraction for operator safety. Options like Manual Pendant Jogging, Gas Management, and Fully Automated Retracting Front and Rear Overhead Doors for Crane Loading Optimize Workflow.

Includes all Software, Backups for Allen Bradley CompactLogix PLC/HMI and Precitec System, Manuals, Passwords, and Wiring Diagrams for seamless setup and troubleshooting. 

Specifications:

• Manufacturer: Wayne Trail Technologies, Inc.
• Type: Robotic TIG Welding Cell
• Integration: Wayne Trail
• Robotic Arm: ABB IRB 4400/45
• Axes: 6
• Robot Payload: 45 kg (99 lbs)
• Robot Reach: 1960 mm (1.96 m)
• Robot Repeatability: 0.07 mm
• Controller: ABB IRC5
• Control Interface: Allen Bradley PanelView Plus 1250 Touchscreen
• Positioners: Dual Headstock/Tailstock, (2) ABB IRBP 750L
• Positioner Swing Diameter: 28 inches (711 mm)
• Positioner Max Load Capacity: 1650 lbs (748 kg) per side
• Distance Between Centers: 124 inches (3150 mm)
• Welding Power Supply: Fronius MagicWave 4000 AC/DC
• Welder Amperage Range: TIG 3-400 A, Electrode 10-400 A
• Welder Duty Cycle: 310 A at 100% (10 min/40°C)
• TIG Torch: Fronius TTW4500, Water-Cooled, Pull Drive (Cold-Wire System), New
• Torch Amperage (DC): 450 A at 60% Duty Cycle
• Torch Amperage (AC): 320 A at 60% Duty Cycle
• Electrode Diameter: 1.6-4.8 mm
• Wire Feeder: Fronius KD7000, Compatible with 0.035" Stainless Steel Wire
• Max Wire Feed Rate: 10 m/min
• Water Cooler: Fronius FK 4000-R US
• Cooler Voltage: 200-230/400-460 V, 50-60 Hz
• Cooler Max Current: 0.5/1.3 A
• Cooler Max Pressure: 4 bar (0.4 MPa)
• Cooler Min Power: 2 kW
• Fume Extraction: Donaldson Torit T2000 Integrated System
• Monitoring: Precitec Weld Process Monitor
• Tracking: Precitec Seam Tracker with Camera, Controller, and Torch Height Control
• Camera System: Internal Cameras for Robot Monitoring
• Safety Enclosure: Fully Welded Steel Structure with Interlocks and Lockout/Tagout
• Doors: (4) Rollup Doors, Sealable for Contamination Prevention
• Front/Rear Doors: On Slides, Retractable for Overhead Crane Loading
• Door Opening Dimensions: 10'-6" Wide x 11' Tall (3.2 m x 3.35 m)
• Access: Overhead Rollup Doors for Crane, Man Doors with Electric Locks and Viewing Windows
• Gas Management: Piping and Regulators for Process and Shielding Gases
• Manual Operation: Head/Tailstock Jogging via Pendant Control
• Overall Footprint: 14' Long x 12' Wide (4.27 m x 3.66 m)
• Total Height: Approximately 16' (4.88 m)